Medical-Grade Interconnects from Certified Partner Factories
In healthcare, failure is not an option. HiHarness engineers biocompatible, sterilizable cable assemblies that match premium European connectors at 30–50% less cost — without altering your PCB layout.
Applications
Precision Interconnects for Critical Healthcare Equipment
Ultrasound Probes & Transducers
Challenge: Premium ultrasound relies on LEMO 00/0B connectors — $80–150 per harness with 6–8 week lead times.
- LEMO 00/0B FFF-equivalent with ultra-fine coax (40+ AWG)
- Biocompatible TPU overmold, autoclave / EtO / gamma compatible
- 35–50% cost reduction, lead time cut to 3 weeks
Impedance 50/75 Ω · VSWR < 1.3 · Shield attenuation > 90 dB
Endoscopy Systems
Challenge: Endoscope harnesses integrate fiber + power + data, with repeated flexing and high-temp sterilization shortening life.
- Hybrid cable: fiber + copper + coax in one silicone/TPU jacket
- Flex life 50,000+ cycles, 134 °C autoclave 100+ cycles
- Hermetic design prevents fluid ingress
OD 2.5–4.5 mm · Bend radius 10× OD · IP67 optional
Patient Monitoring
Challenge: ECG/SpO2/NIBP multi-parameter harnesses must be durable, cleanable, and low-noise.
- ECG: Ag/AgCl electrodes, polarization voltage < 50 µV, AAMI EC13
- SpO2: precision optocoupler, ambient-light rejection
- NIBP: high-accuracy pressure sensing, sealed & cleanable
SNR > 60 dB · Insulation resistance > 100 MΩ
Surgical Robotics
Challenge: Da Vinci-class arms need sterile packaging, high reliability, and multi-modal sterilization tolerance.
- Sterile-packaged harness, EO / radiation / autoclave compatible
- Ultra-thin OD < 3 mm, 7-DOF internal joint routing
- 100% electrical test + FAI report, traceable per unit
Flex life > 1M cycles · Pull force > 50 N · 3-year sterile shelf life
Cross-Reference
Popular equivalents for this industry
| OEM Part | HiHarness Equivalent | Notes |
|---|---|---|
| LEMO FGG.0B.304 | HH-B0-304 (bio-TPU) | 4-pin push-pull, ultrasound |
| LEMO FGG.1B.306 | HH-B1-306 (EMI) | 6-pin push-pull, endoscopy |
| ODU S10F0C-P06MJG0 | HH-OS10-P06 | 6-pin, sterilizable, surgical |
| Custom micro-coax 40+ AWG | HH-COAX-40 | Impedance-controlled, HF ultrasound |
Proven Results: 45% Cost Reduction for a European Ultrasound OEM
- Unit price
- $85 → $47 (-45%)
- Annual savings
- $76,000
- Lead time
- 6 weeks → 3 weeks (-50%)
- PCB layout
- Zero changes (100% FFF)
- Sterilization
- Autoclave 134 °C / 100 cycles passed
HiHarness’s equivalent solution passed all of our validation tests — signal integrity, biocompatibility, and sterilization cycling. We have switched three product lines to their solution.
Compliance
Standards we build to
- ISO 13485:2016 quality management system
- ISO 10993 biocompatibility (cytotoxicity, sensitization, implantation)
- Sterilization: Autoclave (134 °C/18 min), EtO, Gamma (25–50 kGy)
- Electrical safety: IEC 60601-1 isolation, leakage current < 10 µA
- Material compliance: USP Class VI, FDA 21 CFR 177, RoHS, REACH
- Traceability: per-batch ERP tracking from raw material to finished goods
Building for medical imaging & devices?
Describe your part number, connector, or cable — our AI matcher returns an engineer-verified equivalent in seconds.